Pallet stretch wrap is available in hand and machine rolls. Hand rolls are shorter and lighter. Machine rolls are longer and wider and can weigh in excess of 100 lbs. Most machine stretch film rolls are available in 20″ to 80″ wide. Hand rolls often range from 10″ to 18″ wide.
Other than noticeable physical traits, one of the main differences between hand and machine stretch wrap is the film stretch rate. The stretch rate is the percentage of stretch a film can obtain before tearing. A 100% stretch rate doubles the roll length, which reduces film waste and cost.
Each type of film uses different additives during the extrusion process. The additives used with the melted resin pellets adjust the performance of the stretch wrap. Additives can increase UVI resistances, puncture resistance, stretch rate, and more. For this comparison we are using hand and machine stretch wrap side-by side to display the stretch rate differences.
Hand Stretch Wrap
Hand stretch wrap is made for hand applications, therefore rolls are shorter and lighter. Hand rolls often range from 1000 ft to 2000 ft. long. The most popular hand stretch wrap length is 1500 ft. rolls. Rolls range from 5-9 lbs. in weight.
Multiple thicknesses are available depending on the item(s) being wrapped. Pre-stretched hand stretch film can be as thin as a 30 ga thickness. Heavier hand film can be up to a 130 ga thickness. Thicker film offers higher puncture resistance and increased film memory. It also requires harder tension to reach the maximum stretch rate.
A standard 80 ga. hand stretch wrap typically has a 75% to 150% stretch rate depending on the manufacturer. Users applying the film must maintain constant tension to obtain a 100% stretch rate. If a 100% stretch rate is obtained, a standard 1500 ft. roll would stretch to 3000 ft.
Machine Stretch Wrap
Standard machine stretch wrap comes in 20″ wide rolls. Widths can vary up to 80 inches wide, but require special machine film carriages to fit the rolls into the machine. Wider rolls are used for tall pallets to reduce the amount of revolutions required to wrap a full wrap.
Like hand stretch wrap, machine film comes in a wide range of thicknesses. Pre-stretched machine stretch film can be as thin as a 30 ga thickness. Thicker film is available up to a 150 ga. or 1.5 mil thickness. Thicker machine stretch wrap has excellent stretch and puncture resistance for wrapping heavier pallets with sharp and jagged edges.
The ability for a machine to maintain a consistent tension allows much higher film stretch rates. Machine stretch film offers higher stretch rates up to and beyond 200% to 250% stretch rates are standard. The type of film being used and the stretch wrap machine settings are the two biggest factors in obtaining maximum film stretch rates.
Obtaining a 200% stretch rate turns a standard 5,000 ft. machine stretch wrap roll into 15,000 ft. The increased stretch rate dramatically reduces film costs.
Video Description
For the video we chose to use a 16 micron or 63 ga. stretch film thickness. Both rolls used are identical thicknesses. The hand roll is 1,500 ft. long and 18″ wide. The Machine roll is 5,000 ft. long and 20″ wide.
Both rolls have been tied to comparable pallets and wrapped around the pallet two full revolutions. The demonstrators in the video are holding the rolls tight to prevent slippage only displaying the film stretch rate.
Conclusion
Wrapping a pallet by hand holding a 43 lb. machine stretch wrap roll is not practical. Hand rolls are are made lighter to be held by hand for longer periods of time.
Using a hand stretch wrap on a stretch wrap machine will not obtain the same stretch rate as a machine stretch wrap. The reduced stretch rate equals stretch film waste. Stretch film waste can in some cases double or triple overall cost. The right stretch wrap machine with a machine stretch film can save thousands in costs annually.
Shop stretch wrap film and machines online or feel free to call us at 1-800-441-5090 to discuss film usage and cost.
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Stretch films are a cornerstone of packaging, offering an effective and efficient solution to secure and protect products. Among the various types available, hand stretch film and machine stretch film are two main options.
This article delves into the intricacies of these two types, exploring their benefits, potential drawbacks, and ideal usage scenarios.
Hand stretch film, as the name suggests, is manually applied to wrap and secure products. It's designed to be highly stretchable and adheres well to itself, making it ideal for bundling items together securely.
This type of film is commonly used in smaller operations or in circumstances where the volume of wrapping does not warrant the investment in a machine.
The primary advantage of hand stretch film is its convenience and accessibility. It requires no machinery, is easy to use, and offers quick, on-the-spot packaging solutions. It's particularly useful for off-site packaging, irregularly shaped items, and small batches.
The manual application allows for complete control over the amount of film used, promoting efficient use of materials.
While hand stretch film has its merits, there are some potential drawbacks. The manual application process can be time-consuming and labor-intensive, especially for larger volumes. Furthermore, inconsistent application may lead to variability in package security and stability.
Machine stretch film is designed for use with automated or semi-automated wrapping machines. This type of stretch film is ideal for wrapping uniform loads and is commonly used in operations with higher volumes of packaging.
Machine stretch film offers several benefits. It increases productivity by wrapping loads faster and more consistently than manual methods.
Moreover, it often results in less film usage due to the pre-stretch capabilities of stretch wrap machines. The result is increased efficiency, reduced packaging costs, and improved load stability.
Despite its advantages, machine stretch film may not be the best choice in all scenarios. It requires an investment in machinery, which might not be cost-effective for businesses with smaller volumes.
Additionally, the lack of flexibility may make it less suitable for irregularly shaped or off-site packaging.
The choice between hand stretch film and machine stretch film often boils down to the specific requirements of your operation. Hand stretch film offers versatility and accessibility, making it a go-to solution for smaller volumes and off-site packaging.
Conversely, machine stretch film shines in high-volume operations where efficiency and consistency are paramount.
Cost-effectiveness, scalability, and the nature of the items being packaged all come into play when deciding between these two options. The key is to understand the unique requirements of your operation and choose accordingly.
When it comes to quality stretch films, AAA Polymer leads the way. Whether you need hand stretch film or machine stretch film, we are dedicated to delivering superior solutions.
Our commitment extends beyond just supplying films; we aim to help you make the best choice based on your unique needs, further solidifying their place as a trusted partner in the packaging industry.
Understanding the key differences between hand stretch film and machine stretch film is crucial to making an informed decision. Each type has its strengths and potential limitations, and the choice between the two should align with your specific packaging needs.
Ultimately, it's about striking the right balance between efficiency, cost, and the nature of your operation.
If you're looking for high-quality stretch film solutions, look no further than AAA Polymer. Our dedication to quality and customer satisfaction makes us an ideal choice for all your packaging needs.
Whether you're still deciding between hand stretch film and machine stretch film or ready to place an order, we're prepared to assist.
Contact AAA Polymer for a quote or further inquiries. You can trust AAA Polymer to deliver tailored, high-quality solutions that meet and exceed your packaging expectations.